Mounting and vibration measurement
Longer life in exchange for more noise? These are also some of the agenda items we’ll cover in our comparison of the Arctic P14 CO fan with the fluid bearing variant. These are actually the main points. In any case, the ball bearings in the more expensive variant of these fans also have specific features that can be easily observed and distinguished even in normal, “home” use.
Mounting and vibration measurement
Naturally, each tested fan must first be properly mounted. With all that we want to measure, and with the kind of precision that is required for relevant measurements, even the smallest details matter. The whole mounting system is quite complex and we are happy to have fine-tuned it to maximum satisfaction. Even if it meant hundreds of hours of tinkering. What’s so complicated about it? There’s more.
The fans are installed to the multi-purpose bracket. The substrate is a 2 mm thick metal plate to which the fan is attached, or the fan is attached together with an obstacle (e.g. a filter, hexagonal grille or liquid cooler radiator).
For correct and always equal pressure, the fans are always tightened with the same force with a torque screwdriver. If this were not the case, joints and clearances in the assembly could arise, in short, uneven conditions with undesirable distortion. For example, also for vibration measurement. On top of the fan mount there is also a bracket for the three-axis vibrometer sensor. The latter is magnetically attached via a steel insert, on which the sensor exerts a force of one kilogram and, thanks to the stop, is also always in the same place and in the same contact with the rest of the structure. These are the basics in terms of repeatability of measurements.
In order to capture the intensity at the highest possible resolution, the tray of the holder cannot be too heavy and at the same time it must be strong enough not to twist. This would again cause various distortions. Therefore, we used a hard (H19) aluminium (AL99.5) plate for the construction of the holder, whose weight is just enough so that free movement is not significantly restricted.
To achieve the finest possible resolution for vibration measurement, soft rubber inserts are provided in the mounting holes through which the bracket is installed to the tunnel. And just behind these inserts are silent blocks with a very low hardness of 30 Shore. These are also used so that the vibrations of the fans don’t spread to the tunnel skeleton. If this were to happen, then for fans with more intense vibrations, this secondary noise component, which is not related to the aerodynamic sound of the fan, would also be reflected in the noise measurement results.
This is where it is good to have ideal conditions, even though they are unattainable in practice, because fan vibrations will always be transmitted to the case skeleton to some degree. But each cabinet will react differently to them, or rather the final noise level will depend on a number of factors, starting with the materials used. Therefore, it is a good idea to filter out this extra noise component in tests and in practice take into account the measured vibration intensities. The higher these vibrations are, the higher the noise addition has to be taken into account.
The silent blocks are naturally formatted to offset the bracket a bit from the rest of the tunnel, otherwise they wouldn’t make sense. This creates a gap that is sealed across the entire surface with a soft foam seal with closed cell structure (i.e., it’s airtight).
To properly center the fan impeller in relation to the other elements, the bracket includes a protruding frame that follows the inner contour of the seal. And to make matters even more complicated, the frame with the tested fan is pressed against this seal by a small force of compression springs, which in turn is set with the highest possible resolution for vibration measurement in mind and at the same time so that sufficient pressure is generated to maintain a flawless seal.
Vibration is measured with a Landtek VM-6380 vibration meter. It records the vibration speed (in mm) per second in all axes (X, Y, Z). For quick orientation, we calculate a 3D vector from the measured values and graph the “total” vibration intensity. But you can also find your results if you are only interested in a specific axis.
The most complicated part of the tunnel is behind us, and we’ll move on in the next chapter. But we will still stay at the beginning of the tunnel, we will just turn to the peripheries on the sides.
- Contents
- Arctic P14 PWM PST CO in detail
- Overview of manufacturer specifications
- Basis of the methodology, the wind tunnel
- Mounting and vibration measurement
- Initial warm-up and speed recording
- Base 6 equal noise levels…
- ... and sound color (frequency characteristic)
- Measurement of static pressure…
- … and of airflow
- Everything changes with obstacles
- How we measure power draw and motor power
- Measuring the intensity (and power draw) of lighting
- Results: Speed
- Results: Airlow w/o obstacles
- Results: Airflow through a nylon filter
- Results: Airflow through a plastic filter
- Results: Airflow through a hexagonal grille
- Results: Airflow through a thinner radiator
- Results: Airflow through a thicker radiator
- Results: Static pressure w/o obstacles
- Results: Static pressure through a nylon filter
- Results: Static pressure through a plastic filter
- Results: Static pressure through a hexagonal grille
- Results: Static pressure through a thinner radiator
- Results: Static pressure through a thicker radiator
- Results: Static pressure, efficiency depending on orientation
- Reality vs. specifications
- Results: Frequency response of sound w/o obstacles
- Results: Frequency response of sound with a dust filter
- Results: Frequency response of sound with a hexagonal grille
- Results: Frequency response of sound with a radiator
- Results: Vibration, in total (3D vector length)
- Results: Vibration, X-axis
- Results: Vibration, Y-axis
- Results: Vibration, Z-axis
- Results: Power draw (and motor power)
- Results: Cooling performance per watt, airflow
- Results: Cooling performance per watt, static pressure
- Airflow per euro
- Static pressure per euro
- Results: Lighting – LED luminance and power draw
- Results: LED to motor power draw ratio
- Evaluation
Expected results, but still an interesting showcase of the effect of only changing the bearings.
So, the “hum” is still here all the same, despite some claims that the CO version fixes it. ThermalLeft has documented sound differences between revisions too (https://www.youtube.com/watch?v=nt8Ao4GDmzY), but even Arctic themselves doesn’t think revisions will have such an effect. I am starting to think it’s possibly a batch “issue” that may have introduced different properties to the rotor material.
I guess those claims of the CO rumbling less will never come from an official source (from Arctic)? They don’t seem to list among the changes across the revisions the modifications that address this. And personally, I don’t even see the technical reason behind the CO variant or the higher P14 revision (2 vs. 4) being quieter on lower frequencies. The impeller seems to have the same parameters in terms of geometry or material used. Nevertheless, there can certainly be a situation where different noise levels are measured across different fans. But it may not be due to different revisions, and perhaps it may be possible to observe this across different fan pieces of the same revision due to different manufacturing tolerances (which are high in the low-end after all)?
An analysis that tracks the tonal peaks of multiple pieces from the same revisions on each side would shed more light on this. From our experience, we note that the shape of the spectrograms of multiple pieces of the P14 PWM PST rev. 4 compared to P14 PWM PST CO rev. 3 in the low frequency band is identical at the same speed. The small differences in the spectrograms that you see in the tests are mainly just due to the fact that in modes normalized by the same noise levels, the speeds of the two variants (P14 and P14 CO fans) are slightly different. For the CO, the speeds are always set a little lower due to the noisier bearings.
Perhaps what is known as “resonance” is something else that’s not the frequency spike at ~100 Hz. Namely, the sudden increase in noise at specific RPM ranges. Or, perhaps the two issues are lumped together when people talk about it, when in fact the two (sound profile with pronounced low frequency peak, and some RPM ranges being suddenly louder) are different issues (that perhaps are related).
I am sure you would have noticed and mentioned it though, when you’re testing the fans and adjusting the fan speeds again and again.